Star Nut / Grip for Dumbbell

Printable files

  2 files View

Star Nut / Grip for Dumbbell

Published at 2024-05-04

By Patola

Free
★ ★ ★ ★ ☆ (2 comments)
121

Patola

22 objects 12 Followers
Joined over 11 years ago patola@gmail.com

Description

I have a couple of dumbbells at my home gym and the star nuts holding the weights were getting loose. I tried to find the exact measurements of these nuts on the net so that I could model or buy some extra parts, but I couldn't find it anywhere. So I grabbed a caliper and just measured the thing, then gone through several iterations (8) until I got a part that fitted exactly on my dumbbell rods.Although I could not get the measurements online, from pictures it seems that most if not all dumbbells use the same screw sizes - even the pitch and the spiral direction seems to match. So I think it's highly likely that this design will fit on other dumbbell brands.I have used the public domain library polyscrewthread, which I include here. Just put it in the same directory and it should work.I have made two versions. The first one is the final design which I printed and fitted perfectly on my dumbbell. However, I have a FDM printer which "overextrudes" about 0.2mm outward in the horizontal plane due to the 0.4mm nozzle. So, if you use a non-FDM printer which does not everextrudes, or you use XY compensation in your slicer, or you somehow manage to get exact measures with what you print, I also made an "-exact" version which has "exact" measurements for the nut to work. So, if you print the nut and it is too loose, you might try this one which has a slightly smaller hole.Also, if you are reading this and you know where to find the measurements information that I couldn't find, I'd gladly thank you for telling. :)RECOMMENDED SETTINGS: print with no support, 0.2mm. Use a medium to large wall thickness and infill for improved resistance, specially if printing with ABS. I recommend at least 5 walls (top/bottom also) and 30% infill. If you print in polycarbonate you can use a little less.

Comments

You need to be signed in before commenting.
Patola
Patola
about 9 years
Well, it could break. But most likely you would realize it before it happens. Even if you don't, most exercises do not involve a big risk -- the dumbbell would drop the weighted wheel and it would fall in the ground. If you do not have it above your head, that shouldn't do much... Anyway, I am not responsible for anything. I hope it is useful for others, but I can't guarantee for material resistance...
James Becwar
James Becwar
about 9 years
What could go wrong... :)

© 2024 YouMagine. All rights reserved.  2 Berners Road, Islington, London, N1 0PW, United Kingdom
Enjoy a 20% sitewide
Discount at checkout
️Get a 20% Discount